Overview
Designed for NUC style mini PCs that have two M3 mounting holes spaced 85mm apart. The bracket is designed to attach the mini PC to a "wide" D-Series dovetail plate (NOT the narrower Vixen style).
Hardware Needed / BOM
2x M3x100mm socket head cap screws
4x M3 flat washers, DIN 125A or similar, 7mm outer diameter
2x M3 heat set inserts
2x M3x10mm socket head cap screws, or really any style EXCEPT flat head
The M3x10mm bolt fits my Geekom mini PC, but may not work in other NUC style PCs. Check your device.
Stainless steel parts are recommended to help with rust prevention. Washers are specified to help keep the bolt heads from sinking into the plastic part, thus helping with the overall rigidness of the assembly.
Print Settings
Print one part A and one part B. Both parts are needed.
I printed mine in ABS using the structural profile in Prusa Slicer. Vertical shells are 3, horizontal shells are 4 or 5, infill at 15%. Other filaments should work too, provided that they will stand up to your telescope's operating environment.
Assembly Instructions
The M3 bolt hole tolerances are fairly tight to keep the assembly rigid. The bolts will tend to thread into the holes rather than slide easily through them. My recommendation is to use the bolt threads to "auger" or "mill" out the holes by threading them all the way in and then continuing to spin/strip them. I used a power drill and hex bit to do that. Afterwards, the M3 bolts should move back and forth by hand with zero slop, but not so freely that they can fall out. Using a drill bit is less likely to tailor the holes as perfectly, and the resulting assembly may not be quite as rigid.
Given the tight tolerances, I used a bolt to guide in the heat set inserts as well. Simply thread the bolt into the back of the brass insert, but ONLY by one or two threads. You don't want to heat the entire bolt. When setting the insert, it will push the bolt out the other side if you've "augered" the holes well enough. I was able to perform this operation on a heat set press by using a shorter M3 bolt that I had on hand, and stabilizing the process on a riser block to allow for the bolt sticking out the bottom.
The M3 holes for mounting the mini PC should be spot on, but you can enlarge them if necessary with a drill bit to allow for variations in hole spacing. The M3 washers should easily cover slightly larger holes and allow the mounting bolts to firmly clamp down.
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