Summary

I wanted more control over downforce on my Arrma Limitless as I use it as both a drift car and a speed run car, and the only commercial kit I could find was way too expensive. So I decided to do it myself, and I made this kit which enables active downforce with zero modifications.

I've tried my best to make it as aerodynamic as possible, so the parts that are exposed to airflow have been tapered and curved to allow smooth and undisturbed airflow.

Note - you can also get a special version of the spoiler and bracket that allows for text to be added on the back. However. this is only available on Thingiverse due to font upload restrictions. If you are interested, you can message me here or visit the Thingiverse page for details.

🛠️ Items Required
High speed standard servo with decent torque
Servo horn at least 30mm long (hole to hole)
Airplane style linkage about 55mm long
Free channel on RX/Radio
Hardware

Update - revised servo mounts so they are more durable and fit a wider array of servos, and I also added an Low Profile servo version that happens to save up to 18g of weight compared to a normal servo/mount combo.

Print Settings

Printer Brand: 

ELEGOO

Printer: 

ELEGOO NEPTUNE 4 Pro

Supports: 

No

Resolution: 

0.2

Infill: 

80

Filament: Elegoo PLA Plus Black 
Notes: 

Use at least 1.2mm walls to ensure strength.

Post-Printing

Installation

First, remove the stock wing and vertical stabilizers from the rear assembly. You'll need to remove the 4 screws on each vertical stabilizer (note that two are on the inside) , and the stabilizers should come away from the car. Next, remove the two top screws which hold the stock lexan wing in.
Additionally, you'll need to remove the four screws which hold the two small brackets that attach the wing to the rear assembly.
Now that the rear assembly is mostly free from obstruction, you can now remove the four screws which hold in the lower bracket (this bracket sits below the wing and has a criss-cross shape)

Now, you can begin the easy process of adding the printed active aero components.

First, install your choice of servo into either the "Servo Mount" if you have a normal large servo or "Servo Mount LP" if you have a low profile servo with 4 M3x12 screws. Then, install the whole assembly in the place of that cross brace you just removed, using the same M3 screws.

Next, grab the two "Spoiler Pivots" and mount them to the holes closest to the inside of the car with the stock screws that came out of the stock wing mounts.. Don't actually tighten them down, but leave just enough play for them to pivot smoothly back and forth. You can see how this works in the attached photo.

Now, grab the spoiler and attach the "Spoiler Linkage Mount" onto the bottom using the extra two M3 screws from the old wing mounts.. Make sure you install it in the correct direction, otherwise it could impact airflow and rotation.

Now, use 2 M4x8 screws to attach the spoiler assembly to the spoiler pivots. After that, screw the stock vertical stabilizers back into the stock rear diffuser with the lower screws.

We're almost done!

At this point, make sure the wing articulates smoothly on its axis. If it does, you can now attach the "Upper Stabilizer Bracket" to the holes in the top of the vertical stabilizers using M3x16 screws. Make sure the tapered edge of the bracket faces the front of the car for better airflow.

Now, attach your choice of linkage between the spoiler linkage mount and a servo horn at least 30mm long (hole to hole). Depending on your servo, you'll need about 75% of its total travel for the wing. Keep that in mind when you install the servo horn onto the servo.

Now your active aero should be functioning! Enjoy :)

Programming Ideas

Basic Programming

After setting the appropriate endpoints on the wing channel, simply mix it to your throttle so that the wing flattens on acceleration and comes up during braking. This will be best if you have a standard radio or don't need fancy features.

Advanced Programming

On my RadioMaster MT12 (Which, in my opinion, is the best surface radio on the planet) I did multiple different things to make the active downforce super useful.

I first set up some driving modes that set the wing at certain positions for most driving scenarios.

The first mode sets the wing at a moderate angle for general driving, enough downforce to corner but allowing high speed as well.
The second mode positions the wing at a pretty aggressive angle to allow for planted handling at moderate speed.
The third mode sets the wing almost flat to maximize airflow for super high speed runs above 100mph.

In addition to the modes, I also have two overrides - when I brake over 30%, the wing instantly goes almost vertical to act as an airbrake, and another override that levels the wing if the throttle is above 90% for more than 2 seconds.