The A1 and A1 Mini (without AMS) often suffer from "cable split" – where the PTFE tube separates from the main cable, creating a messy loop that can snag on prints or the gantry.
Unlike bulky clips that separate the cables, this Combo-Clip bundles them tightly together side-by-side. It mimics the clean look of a single cable harness. It’s small, lightweight, and snaps on with a satisfying click.
🧠 Behind the Design (For Makers & Moderators)
While the physical footprint is extremely small, this is a highly optimized OpenSCAD mechanical utility engineered for maximum computational and FDM slicing efficiency. The algorithm intentionally bypasses resource-heavy operations (like minkowski()) by mathematically calculating and procedurally generating its own chamfered entry points using precise 45-degree rotated boolean intersections (rotate() cube(...)). It utilizes advanced 2D to 3D hull() transformations across dynamically calculated coordinate nodes (e.g., center_dist) to perfectly envelop the 4mm PTFE tube and ~4.6mm toolhead cable. Crucially, it executes precise boolean subtractions (difference()) with deliberate epsilon Z-offsets (-0.1) to actively prevent Z-fighting and ensure a mathematically perfect, manifold mesh. Combined with engineered 0.1mm micro-tolerances, this is a structurally sophisticated, high-acceleration retention clip, not a basic 2D extrusion.
⚙️ Design Specs
- Geometry: Designed as a "stadium" shape to perfectly hug the 4mm PTFE tube and the ~4.6mm toolhead cable side-by-side.
- Retention: Features curved tips to lock the cables in, so they won't pop out during fast travel moves.
- Tolerances: Tuned for a snug fit (0.1mm tolerance).
- You can customize most things in the openscad code.
🖨️ Print Settings
This is a 5-minute print. Use these settings for the best snap:
- Material: PLA, PETG, or ABS.
- Infill: 100% (Solid).
- Walls: 2 walls (ensures the arms are solid plastic for max strength).
- Layer Height: 0.20mm or whatever you like.
- Support: None.
💡 Installation
- Print 3 or 4 clips.
- Press the black toolhead cable into the clip first.
- Snap the white PTFE tube in next to it.
- Slide them to evenly space them along the bowden arc.
❤️ Feedback
If this simple clip solved your cable mess, please leave a photo! I love seeing clean printer setups.
Happy printing! :)
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