Trying to create a minimal case to support a RPI zero for a Kodi project. No need to access the uSD card, but needs to have a heatsink and be robust enough to toss in a suitcase pocket.

The screws used here are 2/256 approx. 9mm long

Bambu Lab

A1 Mini

Doesn't Matter

Yes

0.2mm

10%

No custom notes. Nuts are captured in the lower housing and press-fit.

Heatsink used is 15mm x 15mm. If you print this, remember to attach the heatsink after screwing together to assure good alignment.